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AIR
COLLECTOR SYSTEM
Solar air collectors are similar in operation to liquid collectors with one
major exception. Air is circulated through the collector and is the medium of
heat transfer. Since air will not freeze under
any normal circumstances on the planet, all
of the techniques and equipment needed to protect
liquid systems can be ignored. Air collectors
are being used successfully today for such
diverse applications as composting toilets, heating
water and benzene removal from the earth.
Their main functions are for solar space heating of homes and buildings.
The Collectors
When solar air systems were installed in the
late 1970’s, most collectors were of questionable
construction, with efficiencies of 40 to
50%. By 1985, efficiencies had risen to 60 to
70% and collectors were built with life spans up to fifty years. All high
quality air collectors today have three
things in common: an enclosure made of
aluminum or steel, insulation on the back
and sides and low iron, tempered glass
glazing on the front. Collectors normally have
a single glazing with a dead air space between
the glass and the absorber plate.Absorber plates are made of aluminum, steel or
copper. The plate is coated on the side facing the
sun with black paint or a selective surface process.
Selective surfaces (black chrome) increase
efficiency by limiting reradiated energy back
through the glazing. Air collector absorber plates
should be dimpled or corrugated to create air
turbulence that helps "wash" the heat from the
plate.
Blowers and Controls
When installed properly a 4 foot x 8 foot air collector
can provide 25 to 50% of the energy needed
to heat a 400 to 800 square foot space depending
on climate and building construction. This
makes air collector systems ideal for zone type
heating systems. We normally use a separate
blower, control and ducting system for every
32 to 64 square feet of collector area. The blower
pulls air from the cold air inlet of the space
through the collector and blows the heated
air back to the hot air outlet. Optimum performance
is achieved with a squirrel cage blower of
approximately 200 to 400 cubic feet per
minute of air flow. Smaller blowers can be used
and performance is slightly effected, but they
must be of a squirrel cage configuration. The
system is controlled by a simple, reliable bi-metal
switch in the collector which turns the blower
on at 110° and off at 90°. This gives automatic
operation with each sun cycle. An interior
thermostat or manual switch wired in series
with the bi-metal switch allows the occupant
to "call for heat" or shut the system off
when heat is not required. The system is completed
with the addition of a backdraft damper in
the duct system to prevent nighttime cooling
from thermosyphoning.
Air Movement
Hot air rises and cold air falls. This concept of air
movement, called natural convection, is important
in any space heating project no matter what
fuel is used. Wood stoves are superior to fireplaces
in heating mainly because the stove causes a
convection current of air throughout the
room or building. Most fireplaces only radiate
heat into the immediate area. Although this
concept is ignored in designing many modern
fossil fueled heating systems, it is an integral
part of all successful solar heating installations.
If a solar heating system works with natural
convection, hot air rising and cold air
falling, then the result in comfort level can exceed
expectations.
The Installation
Almost everyone today only lives in half their house
- the bottom half. We need heat the most when
the weather is cold and we are sedentary (sitting
or lying down). In any building with little air
movement the air tends to stagnate or stratify.
Air temperature rises approximately 1°F.
per foot. The ceiling of an A-frame house can
be 20 to 25° hotter than the floor. Any good space
heating system is designed around the fact that
we live near the floor and the heat is at the ceiling.
The cold air inlet to the heating system is the key
to efficiency and comfort. To heat any given
space, the cold air must be removed and circulated
through the heater; therefore, the inlet must
be ducted so it is on or near the floor. If the inlet
is placed on the ceiling, the heater will tend to
recirculate the hot air and leave the floor cold. The
hot air supply may be placed at the ceiling or on
the floor with little difference in performance. If
placed on the floor, the hot air rises to the ceiling
within a short distance. Since collectors are
normally installed on the roof of the building being
heated, it is best to place the hot air outlet in
the ceiling to shorten the duct run. A system installed
in this manner de-stratifies, or mixes, the
air in a building like a ceiling fan, in addition to
supplying solar heat.
Orientation
The orientation of air collectors for heating in the winter.
The collector should face within 30° of
true south and
tilted at an angle of latitude plus 15°.
Energy Storage
The main niche for air collectors in the solar industry
is supplying 25 to 50% of required energy
for space heating. Additional storage is not
required in most cases. A normal, well insulated
house has enough interior mass alone to
store enough heat for three to four hours after sundown,
if the temperature is raised 10°F. (i.e.,68° starting, 78° ending). More
massive construction, such as adobe or
brick, can store even more thermal energy.
Due to their complexity, large rock and
water storage systems are rarely
cost-effective. They often require extraordinary
maintenance.
The best features of air collector systems are simplicity
and reliability. The collectors are relatively
simple devices. A well-made blower can be
expected to have a 10 to 20 year life span if
properly maintained, and the controls are extremely
reliable. Since air will not freeze, no heat
exchanger is required. By using packaged insulated
flex duct, the installation can be accomplished by anyone with a little mechanic
ability. All this adds up to a quick payback.
ARTICLE BY: " OUR SOLAR
MANUFACTURER OUT WEST "
PASSIVE SOLAR HEATING SYSTEM -
SINGLE COLLECTOR - OHIO
SCHWARK ELECTRICAL INC. SERVICED - 2001
CHANGED COLLECTOR PANEL & SERVICED SYSTEM
SET-IN SERVICE 1985
 
PASSIVE SOLAR HEATING SYSTEM - DOUBLE
COLLECTORS - OHIO
SCHWARK ELECTRICAL INC. SERVICED - 2001
CHANGED COLLECTOR PANELS & SERVICED SYSTEM
SET-IN SERVICE 1980
 
SUN AIRE PASSIVE SOLAR HEATING SYSTEM - SINGLE COLLECTOR
SYSTEM - NEW MEXICO
SOLD NOVEMBER 2007 - INSTALLATION SUB-CONTRACTED OUT
PURCHASED ON-LINE: SCHWARK ELECTRICAL INC.
AWAITING PICTURES - BEING INSTALLED
SHOULD BE POSTED IN 7 - 14 DAYS
COPYRIGHT 2001-2007 SCHWARK ELECTRICAL
INC.
ALL RIGHTS RESERVED ERIC L.
SCHWARK
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